Shift Lead Production Dahanu

Responsibilities: - Monitor and verify all shift activities including machine checking, IPQC (dimensional and attribute), FT change, DB change, greaser change, colour change, daily machine performance reports, and process parameters. - Implement quality corrections (dimension, moisture, process parameters) to minimize defects and achieve target DAFOE. - Ensure process parameters for colour change are adhered to (viscosity, temperature, dip length, dip bath centrality and parallelity, gelatin level). - Maintain viscosity norms during variations in weight and viscosity. - Perform SCADA monitoring of process parameters and take corrective actions for deviations. - Generate and communicate daily shift reports for performance, productivity, and support decision-making for HOD/In-charge. - Ensure 100% SAP entries for dips and downtime. - Verify line clearance during colour changes using SOP call-out method to ensure FTR. - Coordinate with cross-functional teams (CFT) for colour change, machine trippings, breakdowns, downtime due to process parameters, cGMP, and regulatory aspects. - Ensure 100% compliance with scheduled activities. - Execute CAPA for internal and external customer requirements. - Control excess/short production to manage inventory and improve DAFOE/OTDIF; communicate leftover dip quantities to Gel Room Chemist for planning. - Analyse defects and trippings and take timely corrective actions. - Ensure availability of necessary materials for the shift. - Communicate quality status to the team to maintain consistent quality. - Execute uncut camera/laser sensor teaching during colour change. - Manage shift handover and takeover. - Attend daily/weekly/monthly meetings and participate in cross-functional projects. - Handle observation audits during shifts. - Conduct daily shift opening meetings with the team for shift planning. Skills: Shift Management, Production, Lean Manufacturing, Cgmp Experience: 2.00-4.00 Years