Assembly Technician

Job Title: Assembly Technician Location: Bangalore, Karnataka Experience: 0 – 1 Year Qualification: ITI / Diploma in Electrical, Electronics, Mechatronics, or related discipline Reporting To: Lead Engineer / Electrical Integration Engineer Role Objective To support the design, assembly, integration, testing, and troubleshooting of electrical and electronic systems in automotive and special-purpose vehicles. The role combines wiring harness fabrication, ECU/sensor integration, CAN-based diagnostics, and validation activities, ensuring robust electrical performance under lab and field conditions. Key Responsibilities 1. Wiring Harness Fabrication & Installation - Prepare, assemble, and modify wiring harnesses per schematics and pinout charts. - Perform crimping, soldering, splicing, insulation , and harness routing on vehicles/test rigs. - Conduct continuity and insulation resistance tests ; ensure vibration and abrasion protection. - Install harnesses with connectors, relays, fuses, and junction boxes following automotive standards. 2. Electrical & Electronics Integration - Install and connect ECUs, sensors, actuators, relays, switches, infotainment units , etc. - Integrate CAN, LIN, and other network systems ensuring clean data communication. - Implement grounding/shielding to prevent EMI/EMC noise. - Support new feature integration (EPS, BMS, infotainment, ADAS electronics). 3. Testing, Validation & Troubleshooting - Use multimeter, oscilloscope, CAN analyser, clamp meter, battery simulator for diagnostics. - Perform functional, endurance, and environmental testing of electrical systems. - Diagnose short/open circuits, high-resistance joints, and ECU communication issues. - Execute DTC scans, CAN message monitoring, and validation runs under real conditions. - Support engineers during vehicle field trials, road tests, and endurance tests. Skills Required - Good understanding of automotive electrical systems (12V/24V/48V) . - Hands-on experience in harness fabrication, connector assembly, crimping, soldering . - Knowledge of ECUs, sensors, actuators, and CAN/LIN communication . - Familiarity with testing instruments – multimeter, oscilloscope, CAN analyser. - Ability to read and interpret electrical drawings, schematics, and pinouts . - (Preferred) Exposure to EV/BMS systems or hybrid technology. Soft Skills - Excellent attention to detail and safety discipline. - Team-oriented and able to collaborate with design/test engineers. - Strong analytical mindset for troubleshooting. - Clear documentation and communication skills. - Adaptable to lab, shop-floor, and on-field working conditions.